Fabrication
Shearing
Shearing is typically the first step in the fabrication process. Mechanized shears are used to cut standard-sized sheets of material to match the job specifications. Gerome Manufacturing operates several shears that can handle up to a 10' material width. These machines are also capable of cleanly cutting a maximum thickness of 1/4" carbon and 3/16" stainless steel.
Punching
By making use of both state-of-the-art and more traditional punching methods, Gerome Manufacturing is able to quickly and cleanly create or modify various materials to customer specifications. Our CNC controlled laser/punch allows us to cut and/or punch nearly any shape or size into the desired material. Our more traditional punch presses make use of die sets that can punch out holes of various standard sizes and shapes. Generally speaking, the material being manipulated cannot exceed 60" in width, and a maximum thickness of 3/8" for either method.
Major Equipment
- 1 Strippett
- 1 Amada SPH-30
- 1 Amada SPH-60
- 1 Diacro
Bending
Gerome Manufacturing employs hydraulic presses to form bends or angles in various materials. Dies are used to ensure that the metal takes a specific and uniform shape, time after time. Our machinery typically can handle materials of up to 10 gauge to 3/16" thickness, and ten foot widths. Maximum material thickness depends on the overall size of the material and complexity of the bends or angles.
Spinning
Spinning is the process by which we are able to make magnetic shields and other rounded metal parts. A disc of metal is spun at high speed and formed around a mandrel, which serves as a mold for the finished product. This process ensures symmetry on all axes. Virtually any metal can be formed by way of this technique, but the most common materials include nickel, copper, and aluminum. Our equipment limits the size of the starting material to about 12" square, so this process is typically only used for smaller, more intricate applications.
Major Equipment:
- 1 Penn Spinning Machine
Welding
Gerome Manufacturing has numerous options for practically all of your welding needs. From more traditional MIG and TIG welding to our state-of-the-art Motoman robotic welder — from simple to complex jobs, Gerome has a welding solution.
We employ the use of both TIG and MIG welding, depending on the specifications of the particular job and type of materials utilized. Tungsten Inert Gas welding, better known as TIG welding, can be used in joining thinner sheets of stainless steel, as well as other non-ferrous materials such as aluminum and copper. MIG welding, or Metal Inert Gas welding, is commonly used on heavier-gauge steels. The state-of-the-art Motoman robotic welder enables Gerome to process your manufacturing needs more quickly, efficiently, and cost-effectively. The robot is capable of following computer diagrams to the letter, delivering a consistent, high-quality product every time. It is capable of handling carbon and stainless steel, as well as aluminum.
Stud guns are also widely incorporated into the manufacturing process. These tools allow for the application of both threaded studs and threaded bosses to nearly any metal surface, creating a sturdy and convenient platform for removable parts.
Major Equipment
- 9 MIG Wire Feed Welders
- 1 Amada Spot Welder
- 1 Miller Syncrowave 300 TIG
- 1 24 in. Jetline Seam Welder
- 2 100 KVA Spot Welders
- 1 Thermal AVC Plasma Torch
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80 Laurel View Drive — Smithfield, PA 15478
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Phone: 724-438-8544
